Segment by segment: holding up a record-breaking bridge

Project name Segment by segment: holding up a record-breaking bridge
Project Owner Tasmanian Department of State Growth
Project Manager McConnell Dowell
Location Hobart, Tasmania
Application Bonding

 

Megapoxy PME SBA was used to bond 1,082 concrete segments of the new 1.2-kilometre Bridgewater Bridge – Tasmania’s largest-ever infrastructure project. Spanning the River Derwent, the $786 million structure replaces a 1946 lift-span bridge. Featuring four traffic lanes and a 3-metre-wide shared path for pedestrians and cyclists, it is transforming travel for more than 22,000 vehicles a day.

Project demands + site challenges

  • Major river crossing built from over 1,000 precast segments.
  • Bonding in vertical and overhead positions.
  • Segment-by-segment installation, using a balanced cantilever method.
  • Tight, phased construction schedule.
  • Exposure to shifting weather and on-water conditions.
  • High, long-term traffic loads.
  • Need for ready product supply and expert advice.

Solutions, service + simplicity

We were proud to deliver the ideal solution and technical know-how for this milestone build – backed by practical support and reliable supply from start to finish.

The 1,082 concrete segments were installed one by one using a balanced cantilever method, extending outward from each pier in a self-supporting sequence. Each segment was placed and bonded directly against the previous one (known as match-casting), to ensure a precise and continuous fit.

Megapoxy PME SBA was used to bond every joint between segments. Its non-sag consistency made it ideal for vertical and overhead application, while the rapid cure time helped maintain construction momentum. Its pre-measured formulation ensured consistent mixing and performance across all joints.

Products used

Megapoxy PME SBA.

Standout benefits

  • Trusted solution for one of Australia’s longest road bridges over water.
  • Precision bonding for staged installation across 1.2 km segmental design.
  • Fast-curing formulation helped drive progress during key stages.
  • Clear, efficient application supported tight timeframes.
  • Confidence of lasting strength and safety on a critical freight and commuter route.

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